Model Amount: JGY-395
Usage: Home Equipment, Computerized Drying Rack, Parking Lock
Kind: Gear MOTOR
Torque: Max 20kg.cm
Construction: Long term Magnet
Protect Attribute: Completely Enclosed
Speed(RPM): 12V 40RPM
Ongoing Present(A): .fifteen
Efficiency: IE 1
Certification: ISO9001 ISO14001 RoHS CE
Solution Title: Linear Actuator
Application: Computerized Solution
Key phrases: Substantial Torque Gear Motor
Rated Voltage: 12v24vdc
Motor variety: PMDC Brushed Motor
Title: Electric powered Motorbike Conversion
Dimension: Customers’ Requirement
Standard Programs: Automotive Merchandise
Packaging Details: *shockproof foam packing *Ideal carton measurement *50set/box *1 established=.15kg
Product Depth Specification: * Voltage: DC12V No-load Pace: 8rpm,14rpm,20rpm,40rpm,80rpm,130rpm,235rpm* Voltage: DC24V No-load Velocity: 16rpm,27rpm,40rpm,80rpm,160rpm,260rpm,470rpm * Mistake: ±5% Datasheet of gear motor: Software Why choose us *General Support:*Quick Reply:All enquiry or e mail be replied in twelve several hours, no delay for your business.*Specialist Team:Queries about items will be replied skillfully, exactly, ideal tips to you.*Quick Guide time:Sample or small order sent in 7-fifteen days, bulk or personalized get about thirty days.*Payment Selection:T/T, Western Union,, L/C, and so forth, effortless for your organization.*Prior to shipment:Take photographs, deliver to customers for confirmation. Only confirmed, can be shipped out.*Language Decision:In addition to English, you can use your personal language by e-mail, then we can translate it.*Customization Support:Motor specification(no-load speed , voltage, torque , diameter, sounds, existence, testing) and shaft length can be tailor- created in accordance to customer’s requirements. What are the solution details？ Certifications Our crew Organization Introduction SZCMMOTOR is fully commited to the style, manufacture and sales of different sorts of miniature DC motors, geared motors, and planetary gear motors. Goods are broadly utilized in house appliances, audio-visual goods, office tools, therapeutic massage CZPT care, elegance and health tools, health care tools, large-end toys, gifts, electrical every day requirements, power resources, computerized sprayer, automotive auto amenities, intelligent methods, automation handle and other industrial drives Gadgets and so on. The organization has a group of professionals engaged in micro-motor advancement, production and high quality administration, as well as present day production equipment, in accordance with the stringent good quality management method standard operation, to make certain the greater part of retailers demand for our items, in the consumer enjoys a very good status, we Will keep on to enhance the market place, continue to improve the level of a range of hardware products and production procedures to make sure buyer fulfillment capture up with peer businesses, is fully commited to becoming 1 of the country’s outstanding motor makers! Our business goals: top quality of survival, reputation and development, to give clients with the greatest merchandise! Most equipment motor can be customized,for example:voltage, pace,output shaft,order>100pcs or order>1000$. welcome to cooperation, welcome wholsase,you should contact us to get wholsale value,we will be content to serve you! Packing & Shipping and delivery *shockproof foam packing*Suited carton size*stretch movie and pallet packing*DHL,EMS,UPS,Epacket,ocean transport*Sample order send out in 2 times. FAQ Q1: Are you a Company or a Investing Company ? A:We are a expert maker with above 14 many years of encounter, and have a total offer chain from components processing to finished goods.Q2: What’re your major products ? A: The major productions are: Brush dc motor, Brushless dc motor, Spur equipment motor, Micro motor, Vibration motor, Turbo worm geared motors, Geared motors with Hall encoders, Planetary geared motors, Micro pump motors, Wise auto motor sets, Velocity reducers, Velocity controllers, Energy adapters, Switches Electrical power source and relevant motor areas. Other varieties of motors, make sure you get in touch with client provider for customization.Q3: How is your High quality Management ?A: We have professional examining personnel on each and every creation line method. After ending the complete motor, we have the complete good quality equipment to examination the motor. Such as Hardness Tester, 2.5D Impression Tester, Salt Spray Chamber, Life Tester, Temperature Check Equipment.This autumn: How to buy ?A: Send out Us Inquiry → Acquire Our Quotation → Negotiate Information → Confirm The Sample → Indicator Contract/Deposit → Mass Generation →Cargo Completely ready → Harmony/Supply → More CooperationQ5: How about Sample buy ?A:Sample is accessible for you. make sure you get in touch with us for details.*Customization Service: Motor specification(no-load velocity , voltage, torque , diameter, noise, lifestyle, testing) and shaft duration can be tailor- produced. according to customer’s demands.Q6: How long is the produce[Creating] and delivery ?A:Sample or modest purchase about 3 times, bulk or custom-made purchase about 7 times. Q7: Which shipping way is offered ?A: 1. DHL, UPS, FedEx, EMS, Sea are accessible. The other delivery ways are also accessible, you should contact us if you need to have ship by the other transport way. 2. For samples and deals significantly less than 100kg, we normally propose express shipping and delivery For weighty deals, we usually suggest air shipping and delivery or sea delivery. But it all depends on our customers’ requirements.Q8. What is your phrases of Payments ?A: 1. Alibaba Trade Assurance. Any trade disputes, alibaba will assure your funds and compensate all of your decline. 2. we will demonstrate you the images or videos，send to customers for confirmation. Only confirmed, can be transported out. 3.acknowledged T/T, Western Union, Visa, Learn card ，L/C, and so on, Other payment techniques are also accessible, make sure you make contact with us before payment.Q9: When will you reply following obtained my inquiries ?A: Our client support is online 24 hours, All enquiry or electronic mail be replied in twelve hours，looking ahead to your inquiry.
Worm gear reducer
A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
editor by czh